1. Automated i4 Cartridge Filling / Sealing station (TDU 9000S) with QR code printing, labeling & reader online system.
Model : HO-BLI-TDU9000S
TDU9000S is a 3 x 6 channel Precision Automated Inspection, Filling & Sealing station. Designed for filling and sealing and optical inspection of cartridges and tubes used in pharmaceuticals, biotech and bio-pharmaceutical industry. Machine is compact and provides higher production output. It also fulfills the desires of many manufacturers to have a truly customized solution to fit their needs.
Pre-inspection Automation : System design Based on Si Photodiode photo-metric measurements and a camera based polarized bottom leak scratch detection. The onboard camera and detector unit will analyse each cuvettes for transparency, crack, scratch and other deformation.
Output : 500 Cartridges / Hr
Movements : Motorized conveyor system
Controls : Automated rejection & counter unit
Measurement parameters for rejection : Transparency, crack & scratch
Photo-metric Unit : Hamamatsu Si Photodiode detector
Transmittance Range :0 to 100 %
Resolution : 0.1 %
Absorbance Range : 0 to 2 A
Resolution : 0.001 A
Digital Imaging Unit : 5 MP camera based system for deformation inspection
Sensor : CMOS, Color, 5Mp
Optical format : 1/2.5”
Active imager size : 5.70mm x 4.28mm (7.13mm diagonal)
Active pixels : 2592 H x 1944 V
Pixel size : 2.2um x 2.2um
Dynamic range : 67.7dB
Shutter : Electronic rolling shutter
Software interface : TWAIN / DirectShow
Operating mode : Continuous output
Adapter type : C’ Mount
Polarizer type : Linearly polarized
Polarizer rotator : 360 degree continuous
Resolution : 1 degree
Operation Mode : Stand alone
Operation : Microprocessor controlled unit
Drives : M torque BIPOLAR MICROSTEP DRIVER
Structural Materials : Teflon / stainless steel / Black Anodized Alluminum Alloys
Power supply : 220 - 240v 50/60 Hz supply
Salient Features
High speed operation
Compact & versatile
All contact parts made from high quality Stainless Steel 316
Machine body is elegantly finished from Stainless Steel 304
Cartridge sensing system to avoid wastage of costly liquid
High filling accuracy of ± 0.5% in single dosing
All operations on one platform, hence less space requirement
Process
1. Cartridge loading on tray/conveyor
2. Cartridge Automatic position sensing
3. Transparency photo-metric inspection
4. Crack scratch and deformation detection by polarizer imager unit
5. Automatic rejection module for rejecting failed Cartridges
6. Rejection and filling counts will be displayed on monitor
TDU 9000S Filling / Sealing Specifications
Cartridge Type : i4
Output : 500 Cartridges / Hr
Filling Range : 1ul to 300ul
No. of filling head : 18
No. of liquid channels : 3
No. of filling per channel : 6
Output : 1000 cartridges / hr
Cartridge Type : Plastic
Contact Parts : Stainless Steel 316
Material construction : Stainless Steel 304
Filling pump type : Syringe Pump - Micro pipettes
Filling Format : 3 x 6 Channel
Actuator : Stepper Motor
Cutting Unit : Mechanical
Dispensing accuracy: +/- 0.5% Max
Sealing unit : RT-200 Degree C variable temperature Head
Filling Module : 6 Channel Motorized Pipetter with aspiration / dispensing controls
QR Code reader : Integrated QR code inspection system on label feeder
Labeling : Automated online labeling with optical inspection (System will automatically sense the QR passed sticker and stick on the cartridges accordingly)
Operation Mode : PC Based
Operation : Microprocessor controlled unit
Drives : M torque BIPOLAR MICROSTEP DRIVER
Structural Materials : Teflon / stainless steel / Black Anodized Aluminum Alloys.
Power supply : 220-240v 50/60 Hz supply
Process
1. Cartridge loading on tray / conveyor
2. Cartridge Automatic position sensing
3. Sticker roll feeder movement
4. QR Code Reading - sensing process
5. Auto labeling and fixing by sensing the cartridge
6. 6 Channel Motorized Pipetter Aspiration process
7. 6 Channel Motorized Pipetter liquid Dispensing process
8. Cartridge Sealing process
9. Cartridge cutting/finishing process
10. QR Code/ bar-code reading process
11. Rejection/warning of failed Cartridges
12.Rejection and filling counts will be displayed on a monitor(All datas are saved on a computer for future analysis)
13.Output Collection (Manual)
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